Innovation in wire drawing materials: Improved performance and durability

In the wire drawing industry, the choice of materials for capstans, pulleys and other components is crucial to ensure optimal performance and long machine life. Technological evolution has led to the development of advanced technical materials that combine hardness, wear resistance and surface precision, meeting the increasingly complex challenges of production processes.

Characteristics of technical materials for wire drawing

One of the key aspects of these innovative materials is their wear resistance. In drawing processes, where surfaces are subjected to continuous stress, materials must guarantee durability and reliability. In addition, a low surface roughness is essential to optimise the smoothness of the wire and reduce the risk of abrasion.

Advanced materials such as Kersint, a line of high-performance composites, offer exceptional characteristics in terms of wear resistance and ability to function in high temperature environments, perfectly meeting the demands of demanding machining operations. These materials are also distinguished by their ability to resist corrosion, making them particularly suitable for working with difficult metals such as steel and non-ferrous alloys.

Process optimisation with specialised coatings

Technical coatings based on high-performance compounds are another pillar of production efficiency. These treatments offer additional protection to mechanical components, extending their life cycle and minimising maintenance downtime.

In the case of capstans and pulleys, advanced coatings, such as those obtained with Kersint, improve abrasion resistance and optimise smoothness, ensuring that the wire retains its integrity even during the most demanding processes.

Advanced quality control techniques and efficiency

To ensure that materials meet the required standards, state-of-the-art quality control techniques are employed. These include tests for coating uniformity, adhesion and wear resistance. Such tests are essential to ensure that components perform optimally even under extreme conditions.

The use of advanced engineering materials not only improves the performance of machinery but also optimises the efficiency of production processes. Increased wear resistance results in reduced operating costs, while high precision enables high quality standards to be maintained for finished products.

Customised Solutions for Industrial Needs

Companies such as Paganoni, a leader in the design and manufacture of drawing components, use high quality technical materials to offer tailor-made solutions. Their experience and attention to detail allow them to meet the specific needs of each customer, with products optimised for durability and reliability.

Thanks to a wide range of advanced coatings and technical materials, such as Kersint, the operational challenges of modern wire drawing processes can be successfully met, while ensuring a significant improvement in productivity and a reduction in overall costs.